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Case Studies

The following case studies represent a variety of products made by forging. They have been chosen to illustrate most of the forging processes and a variety of commonly used alloys.  Some of the products were readily formed using only industry standard technology; others required special capabilities.  Some of the products are of recent origin, while some were developed more than a decade ago.  All are current in the sense that they illustrate the capability of the forging industry to supply products with improved performance, reduced cost or reduced manufacturing and assembly problems compared with alternate processes.

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Summary of Case Studies

No

Title

Process

Material

Approximate
Weight kg (lb)

1

Flanged Ball Valve Adaptor

Rolled Ring

Carbon Steel

650(1430)

2

Socket Plate

Hot Impression Die

Aluminum

0.14 (0.31)

3

Countershaft

Upsetter

Alloy steel

16 (35)

4

Door Hinge Assembly

Hot Impression

Die Aluminum

0.8 (1.75)

5

Upper control Arm for Light
Duty Truck

Warm and Cold

Carbon Steel

3.7 (8.2)

6

Cylinder Cap for Agricultural
System

Hot Impression Die

Carbon Steel

1.1 (2.2)

7

Crankshaft for High
Performance V-6 Engine

Hot Impression die

Microalloy Steel

26 (58)

8

Hub for Mining Shovel

Open die

Steel

1760(3875)

9

High Performance Gears

Hot closed Impression
Die

Alloy Steel

Various

10

Flashless Forged Connecting
Rod

Hot Closed Impression
Die

Alloy Steel

2.9 (6.3)

11

Swing Ring Gear

Rolled Ring

Alloy Steel

17,600 (38,800)

12

Lower Control Arm

Hot Impression Die

Microalloy Steel

13 (28)